System Integration (archive)
Unigen’s system integration capabilities are tailored to support your projects comprehensively. With a team of experienced engineers and a robust supply chain platform, we are well-equipped to guide your project from start to finish. With expertise in Surface Mount Technology (SMT), precise component placement, and advanced testing methodologies such as Flying Probe Testing and In-circuit Testing (ICT), we guarantee the reliability and functionality of your integrated systems. Our capabilities extend to functional testing at the PCB assembly (PCBA) level, thermocycling for environmental resilience, and protective measures like conformal coating and potting to enhance durability. Additionally, our hi-pot testing ensures the electrical integrity of the systems. With these robust capabilities, Unigen is equipped to deliver high-quality, fully integrated solutions that meet your exact requirements.
Surface Mount Technology (SMT)
- State-of-the-art SMT lines enable fast production and high assembly density
- Industry 4.0 (Auto Changeover & Loop Feedback)
- Component Traceability and Data Collection
- Paste in Hole Process
- PoP Process
- Flexibility and Thinness of PCB Assembly
Component placement
- State-of-the-art pick-and-place machines and vision systems
- Expert handling of various electronic components, including surface mount devices and through-hole components
Flying probe testing
- Non-invasive rapid testing method that ensures thorough coverage of PCBAs without the need for expensive test fixtures
- Sophisticated display and advanced edit and debug functions to detect open circuits, short circuits, and other connectivity issues
In-circuit testing (ICT)
- Test individual components and circuits on PCBAs to find faults in active and passive components (ex: such as resistors, capacitors, and integrated circuits)
- Identify manufacturing defects and assembly issues early in the production process, reducing rework and costs
Functional testing at PCBA level
- Unigen has years of experience in developing any test and validation plans to meet our customers’ demands
Thermocycling
- Test PCBAs with extreme temperature fluctuations to assess their performance under various environmental conditions
Conformal Coating
- PVA DELTA 8 Conformal Coating Inline System applies a protective coating to PCBAs to safeguard against environmental factors, such as moisture, dust, and chemicals
- Selective coating, potting, bead, and meter-mix dispensing applications
- Robotic system repeatability of 25 microns
- Overhead three-axis motion
Hi-pot testing
- Identify potential weaknesses or failures in the insulation that could lead to electrical hazards